Manufacture

complex composite manufacturing

For over 16 years, Composite Resources has developed in-house manufacturing and fabrication capabilities to meet and exceed the needs of our customers. To that end, Composite Resources custom builds the world-class equipment required to fabricate ferrous and non-ferrous materials, while providing the most competitive end products to our clients. Our experienced and knowledgeable staff has fabricated and manufactured many custom technical projects over the years, from the straightforward to the complex. The manufacturing team here at Composite Resources can also handle the traditional material shapes, including channel, rod, tube and flat sheet material, to name a few.

With an extensive array of custom and "standard" manufacturing equipment in our newly enhanced state of the art 52,000 square foot Rock Hill, South Carolina facility, Composite Resources can manufacture and fabricate your component or assembly using a variety of capabilities and processes. Composite Resources has wide-ranging cutting, welding, grinding, molding, and machining abilities. Specific manufacturing and fabricating capabilities include:

  • Injection Molding
  • Drilling & Tapping
  • Centerless Grinding
  • Oven Curing
  • Painting
  • Filament Winding
  • Casting
  • Vacuum Bag Molding
  • Turning
  • Ultrasonic Welding
  • Heat Treating
  • Engraving
  • Laser Cutting
  • CNC Machining
  • Pad Printing
  • Roll Wrapping
  • Sewing
  • Vinyl Graphics
ultrasonic composite welding

Multiple processes are routinely performed to manufacture and fabricate custom components and products for our clients. If you don't see a manufacturing or fabricating process noted above, that doesn't mean we don't have experience with that method – just ask! And, if a new process or procedure needs to be implemented to manufacture or fabricate your custom product or assembly, count on Composite Resources to develop it!

Composite Resources has the expertise working with a wide range of materials, such as:

  • Aluminum
  • Stainless Steel
  • Kevlar®
  • Honeycomb
  • Velcro®
  • Carbon Fiber
  • Styrofoam
  • Titanium
  • Fiberglass

Along with the materials listed here, Composite Resources has developed special formulations, and we also work with other traditional materials – call or email us for additional details.

We have successfully manufactured and fabricated components and products for a wide range of industries and applications. Some examples include:

  • For the aerospace industry, aircraft tubes that meet Federal Aviation Administration (FAA) FAR 25.853a flame retardant requirements – these high volume production long tubes are trimmed to precise lengths.
  • For the military, sewing and ultrasonic welding a component that is used by every soldier in a combat environment
  • Filtration tubes – composite tubular products that can be produced in low to high production quantities, utilizing filament winding, roll wrapping or braiding processes

Whatever your manufacturing, fabricating and assembly requirements are, you can count on Composite Resources to exceed your most stringent specifications, from low volume runs to high volume production. Call or email the experienced staff at Composite Resources for all your manufacturing, fabricating and assembly needs!

We find a way to get it done.  Sometimes, even if we have to invent a new process.  We stay in touch with the technology by keeping it in house.

Capabilities

We turn, polish, and finish some products to achieve a glass smooth surface for some applications.. Learn more...


Examples of Projects

Tubular composite products are produced in volume using roll wrap, filament wind, or braiding processes. Ultrasonic welding and sewing help make products for the military. Learn more...

 

Products Used 

We have the CNC equipment and special cutting tools to make inserts and hole patterns in composites as well as traditional materials. Learn more...
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